Why choose Gostol TST automated blasting solutions?

Accurate and high quality work
No mistakes
Solution for dangerous tasks in hazardous environments
High performance and cost effectiveness
Reduction of overall production costs
Reduction of wasted material

Description

Processing of larger aerospace components

Machine LAC is designed for the purpose of releasing surface tensile forces induced by machining process. It is used for processing of larger aerospace components. LAC machine provides controlled and repeatable shot peening of various metal or alloy machined structural components. This is a through feed system with heavy duty transport line for workpieces manipulation. Transport line is feeding workpieces into the peening cabinet in controlled manner where travel liner speed is controlled via PLC and SCAD. Machine enables workpieces manipulation in directions. This allows operators to flip or move the object after one side (surface) has been processed. Special care was taken when designing technological openings for parts entrance and exit to cabinet, in order to prevent leaking of peening media.

Automatic nozzle manipulation

The peening process is performed with set of 4 nozzles geometrically positioned in rectangular pattern aiming horizontal surface at the angle of 45°. Complete nozzle fixture is servo drive in horizontal plane perpendicular to the transport line. The height of nozzle fixture is adjustable through SCADA system with fixture also having provision for manual fine adjustment of each nozzle pitch and yaw. This kind of configuration is providing fully configurable peening system capable of achieving requested repeatable intensity and coverage on workpieces of irregular geometry.

Machine process control systems

Machine process control system meets full requirements of standard SAE AMS-2432. Set of MAGNAVALVES for closed loop regulation enables media mass flow of each nozzle.

    In addition to the mass flow control elements there is installed system for closed loop regulation of compressed air work pressure. Supervision and management of the complete peening system and process functions are performed via customized SCADA control system, which is closely linked to inbuilt industrial PLC unit.

    Double pressure vessel

    A special double pressure vessel was developed and installed to provide constant refilling and uninterrupted peening process.

    Media Management System

    Media is collected from bottom hoppers of machine and transported 6 meters high into reclaim unit with pneumatic transport system. Strong dust collector unit is producing enough suction power to cope with amount of media delivered through 4 pressurized blast nozzles.

    Installed media reclaim system is additionally supported by air wash unit installed prior to 42” vibrational sieve units. High performance vibrational sieve suitable for large volumes of peening media is equipped with standard size mashes for precise media classification.

    If you buy machine for processing of larger aerospace components you will get all necessary for your shot peening process in one place.

    Don't hesitate to send us your question or comment using the form.

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    1.Contact person information
    2.Blasted material information
    Dimensions of blasted materialHeightWidthLengthWeightDiameterWall thickness (ribbing...)
    Min (mm)Max (mm)Min (mm)Max (mm)Min (mm)Max (mm)Min (mm)Max (mm)Min (mm)Max (mm)Min (mm)Max (mm)
    Sections
    Sheet Metal
    Piece Material (castings,...)
    Sections
    Min (mm)Max (mm)
    Height
    Width
    Length
    Weight
    Diameter
    Wall thickness (ribbing...)
    Sheet Metal
    Min (mm)Max (mm)
    Height
    Width
    Length
    Weight
    Diameter
    Wall thickness (ribbing...)
    Piece Material (castings,...)
    Min (mm)Max (mm)
    Height
    Width
    Length
    Weight
    Diameter
    Wall thickness (ribbing...)
    Capacity (t/h; pcs/h; m2/min,...)
    1 2 3 shift(s):
    Shift has hours;
    Week has days;
    Year has days;
    Uptime %
    Structure of total amount of blasted material per month
    Sections%(m2/kg)
    Sheet Metal%(m2/kg)
    Piece Material (castings,...)%(m2/kg)
    Conditions of parts prior to blasting / peening









    Material temperature on stock (°C)

    Other (please describe):
    Required finish







    Required Almen value
    Required Rz
    Micro mm

    Other (please describe):
    3.Technological Information
    Exsisting transport system (roller conveyor, hooks, belt conveyor, etc.)
    Abrasive media which is used or should to be used





    Dust collector
    Dust collector? Need to quote:
    Dust collector available? Type:
    Exhausting capacity:
    Comments
    4.Other environment condition for machine and installation
    Building layout:
    Length:
    Width:
    Height:


    Environment Working Temperature:
    Min (mm): °C
    Max (mm): °C
    Environment average humidity: %

    Electric power supply: kW
    Wiring on site: V

    Pressure air 6 bar: m3min

    PLC request:
    5.Competition
    6.Other requirements, suggestions
    Delivery date: Payment options:
    Suggested scope of quotation (machine(s), loading / unloading equipment, transport system, electrics,...)
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    Gostol TST offers service of shot blasting machines